TEN 60-7218WIR

DC/DC Railway Converter • Compact 2”x1” package (without heatsink) • Wide 4:1 input voltage range: 9–36, 18–75, 36–160 VDC • EN 50155 and EN 61373 approval for railway applications • Qualification for fire behavior according to EN 45545-2 • Operating temperature range –40°C to +85°C • • • • I/O-isolation 3‘000 VDC • 3 year product warranty High efficiency up to 92% Under voltage lock out circuit Adjustable output voltage and Remote On/Off TEN 60WIR Series, 60 Watt UL 62368-1 IEC 62368-1 The TEN 60WIR is a ruggedized 60 Watt railway approved DC/DC converter series with a wide 4:1 input voltage range and increased resistance against electromagnetic interference, shock/vibration and thermal shock. The standard version comes with a preassembled heatsink which was specifically designed for this 2” x 1” metal package converter. Together with a high efficiency of up to 92% this gives the converter an effective operating temperature range of -40° to +70°C without derating. The approvals according to standards EN 50155 and EN 61373 qualify them for railway and transportation systems. Additional qualification for the fire behavior of components according to EN 45545-2 and the safety approval according IEC/EN 62368-1, UL62368-1 support a potential compliance test of the application. All models offer an I/O-isolation voltage of 3’000 VDC and feature an active under voltage lockout function, remote on/off and adjustable outputs to ensure that these converters fit in any ruggedized application setup. Models Order Code Input Voltage Range TEN 60-2411WIR TEN 60-2412WIR TEN 60-2413WIR TEN 60-2415WIR TEN 60-2418WIR TEN 60-2422WIR TEN 60-2423WIR TEN 60-2425WIR TEN 60-4811WIR TEN 60-4812WIR TEN 60-4813WIR TEN 60-4815WIR TEN 60-4818WIR TEN 60-4822WIR TEN 60-4823WIR TEN 60-4825WIR TEN 60-7211WIR TEN 60-7212WIR TEN 60-7213WIR TEN 60-7215WIR TEN 60-7218WIR TEN 60-7222WIR TEN 60-7223WIR TEN 60-7225WIR www.tracopower.com 9 - 36 VDC (24 VDC nom.) 18 - 75 VDC (48 VDC nom.) 36 - 160 VDC (110 VDC nom.) Output 1 Output 2 Vnom Imax 5 VDC 12 VDC 15 VDC 24 VDC 48 VDC +12 VDC +15 VDC +24 VDC 5 VDC 12 VDC 15 VDC 24 VDC 48 VDC +12 VDC +15 VDC +24 VDC 5 VDC 12 VDC 15 VDC 24 VDC 48 VDC +12 VDC +15 VDC +24 VDC 12'000 mA 5'000 mA 4'000 mA 2'500 mA 1'250 mA 2'500 mA 2'000 mA 1'250 mA 12'000 mA 5'000 mA 4'000 mA 2'500 mA 1'250 mA 2'500 mA 2'000 mA 1'250 mA 12'000 mA 5'000 mA 4'000 mA 2'500 mA 1'250 mA 2'500 mA 2'000 mA 1'250 mA September 20, 2023 Vnom Efficiency Imax –12 VDC –15 VDC –24 VDC 2'500 mA 2'000 mA 1'250 mA –12 VDC –15 VDC –24 VDC 2'500 mA 2'000 mA 1'250 mA –12 VDC –15 VDC –24 VDC 2'500 mA 2'000 mA 1'250 mA typ. 91 % 93 % 93 % 91 % 92 % 91 % 91 % 92 % 92 % 93 % 94 % 92 % 92 % 92 % 92 % 92 % 91 % 92 % 92 % 91 % 91 % 91 % 91 % 91 % Page 1 / 5 TEN 60WIR Series, 60 Watt Options TEN-HS8 - Optional Heat Sink with Height = 0.3 inch: www.tracopower.com/products/ten-hs8.pdf - Optional Heat Sink with Height = 0.8 inch: www.tracopower.com/products/ten-hs10.pdf on demand (backorder with MOQ - Optional Heat Sink with Height = 0.5 inch: www.tracopower.com/products/ten-hs9.pdf non stocking item) - Optional models without heatsink Input Specifications Input Current - At no load 24 Vin models: 48 Vin models: 110 Vin models: 24 Vin models: 48 Vin models: 110 Vin models: 24 Vin models: 48 Vin models: 110 Vin models: 24 Vin models: 48 Vin models: 110 Vin models: Surge Voltage Under Voltage Lockout Recommended Input Fuse Input Filter 15 mA typ. 15 mA typ. 15 mA typ. 50 VDC max. (1 s max.) 100 VDC max. (1 s max.) 200 VDC max. (1 s max.) 7 VDC min. / 8 VDC typ. / 8.8 VDC max. 15 VDC min. / 16 VDC typ. / 17.5 VDC max. 32 VDC min. / 34 VDC typ. / 35.8 VDC max. 10'000 mA (fast acting) 6'300 mA (slow blow) 3'150 mA (slow blow) (The need of an external fuse has to be assessed in the final application.) Internal Pi-Type Output Specifications Output Voltage Adjustment Voltage Set Accuracy Regulation –10% to +20% (15 & 24 Vout models) ±10% (other models) (single output models only) (By external trim resistor) - Input Variation (Vmin - Vmax) - Load Variation (0 - 100%) Ripple and Noise (20 MHz Bandwidth) - Cross Regulation (25% / 100% asym. load) - single output - dual output - single output - dual output See application note: www.tracopower.com/overview/ten60wir Output power must not exceed rated power! ±1% max. single output models: 0.2% max. dual output models: 0.2% max. single output models: 0.5% max. dual output models: 1% max. (Output 1) 1% max. (Output 2) dual output models: 5% max. 5 Vout models: 12 Vout models: 15 Vout models: 24 Vout models: 48 Vout models: 12 / -12 Vout models: 15 / -15 Vout models: 24 / -24 Vout models: 5 Vout models: 12 Vout models: 15 Vout models: 24 Vout models: 48 Vout models: 12 / -12 Vout models: 15 / -15 Vout models: 24 / -24 Vout models: 75 mVp-p typ. (w/ 1 µF X7R) 100 mVp-p typ. (w/ 1 µF X7R) 100 mVp-p typ. (w/ 1 µF X7R) 150 mVp-p typ. (w/ 1 µF X7R) 300 mVp-p typ. (w/ 1 µF X7R) 100 / 100 mVp-p typ. (w/ 1 µF X7R) 100 / 100 mVp-p typ. (w/ 1 µF X7R) 150 / 150 mVp-p typ. (w/ 1 µF X7R) 100 mVp-p max. (w/ 1 µF X7R) 125 mVp-p max. (w/ 1 µF X7R) 125 mVp-p max. (w/ 1 µF X7R) 200 mVp-p max. (w/ 1 µF X7R) 350 mVp-p max. (w/ 1 µF X7R) 125 / 125 mVp-p max. (w/ 1 µF X7R) 125 / 125 mVp-p max. (w/ 1 µF X7R) 200 / 200 mVp-p max. (w/ 1 µF X7R) All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com September 20, 2023 Page 2 / 5 TEN 60WIR Series, 60 Watt Capacitive Load - single output 5 Vout models: 12 Vout models: 15 Vout models: 24 Vout models: 48 Vout models: 12 / -12 Vout models: 15 / -15 Vout models: 24 / -24 Vout models: - dual output Minimum Load Temperature Coefficient Hold-up Time Start-up Time Short Circuit Protection Output Current Limitation Overvoltage Protection Transient Response - Response Time 17'000 µF max. 3'000 µF max. 1'900 µF max. 730 µF max. 190 µF max. 1'500 / 1'500 µF max. 940 / 940 µF max. 370 / 370 µF max. Not required ±0.02 %/K max. 10 ms min. (acc. to EN 50155 Class S2, see application note for ext. capacitor calculation: www.tracopower.com/info/holdup_en50155.pdf) 30 ms typ. / 60 ms max. Continuous, Automatic recovery 150% typ. of Iout max. 124 - 133% of Vout nom. (By Zener diode) 250 µs typ. (25% Load Step) Safety Specifications Safety Standards EN 62368-1 IEC 62368-1 UL 62368-1 EN 50155 - IT / Multimedia Equipment - Railway Applications - Certification Documents www.tracopower.com/overview/ten60wir Pollution Degree PD 2 EMC Specifications EMI Emissions EN 50121-3-2 (EMC for Rolling Stock) EN 55032 class A (with external filter) EN 55032 class B (with external filter) EN 55032 class A (with external filter) EN 55032 class B (with external filter) - Conducted Emissions - Radiated Emissions EMS Immunity - Electrostatic Discharge - RF Electromagnetic Field - EFT (Burst) / Surge - Conducted RF Disturbances - PF Magnetic Field External filter proposal: www.tracopower.com/overview/ten60wir EN 50155 (Railway Applications) EN 50121-3-2 (EMC for Rolling Stock) EN 55024 (IT Equipment) EN 55035 (Multimedia) Air: EN 61000-4-2, ±8 kV, perf. criteria A Contact: EN 61000-4-2, ±6 kV, perf. criteria A EN 61000-4-3, 20 V/m, perf. criteria A EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±2 kV, perf. criteria A Ext. input component: 24 Vin models: 2x KY 220 µF || TVS SMDJ58A 48 Vin models: 2x KY 220 µF || TVS SMDJ120A 110 Vin models: 2x KXJ 150 µF || TVS SMDJ170A EN 61000-4-6, 10 Vrms, perf. criteria A Continuous: EN 61000-4-8, 100 A/m, perf. criteria A 1 s: EN 61000-4-8, 1000 A/m, perf. criteria A General Specifications Relative Humidity 95% max. (non condensing) All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com September 20, 2023 Page 3 / 5 TEN 60WIR Series, 60 Watt Temperature Ranges Power Derating Over Temperature Protection Switch Off Cooling System Remote Control –40°C to +85°C +105°C max. –55°C to +125°C 2.86 %/K above 70°C - Operating Temperature - Case Temperature - Storage Temperature - High Temperature See application note: www.tracopower.com/overview/ten60wir 115°C typ. - Protection Mode - Voltage Controlled Remote - Off Idle Input Current - Remote Pin Input Current Altitude During Operation Switching Frequency Insulation System Isolation Test Voltage Isolation Resistance Isolation Capacitance Reliability Washing Process Environment - Input to Output, 60 s - Input to Case, 60 s - Input to Output, 500 VDC - Input to Output, 100 kHz, 1 V - Calculated MTBF - Vibration - Mechanical Shock - Thermal Shock Housing Material Base Material Potting Material Pin Material Pin Foundation Plating Pin Surface Plating Housing Type Mounting Type Connection Type Footprint Type Soldering Profile Weight Thermal Impedance Natural convection (20 LFM) On: 3.0 to 12 VDC or open circuit Off: 0 to 1.2 VDC or short circuit Refers to 'Remote' and '-Vin' Pin 3 mA typ. -0.5 to 0.5 mA 5'000 m max. 200 - 275 kHz (PWM) 250 kHz typ. (PWM) Functional Insulation 3'000 VDC 2'250 VDC 1'000 MΩ min. 1'500 pF max. 724'500 h (MIL-HDBK-217F, ground benign) According to Cleaning Guideline www.tracopower.com/info/cleaning.pdf MIL-STD-810F EN 61373 MIL-STD-810F EN 61373 MIL-STD-810F EN 50155 Copper Non-conductive FR4 (UL 94 V-0 rated) Silicone (UL 94 V-0 rated) Copper Nickel (2 - 3 µm) Tin (3 - 5 µm), matte Metal Case PCB Mount THD (Through-Hole Device) 2" x 1" Lead-Free Wave Soldering 260°C / 6 s max. 66.9 g 5.9 K/W typ. (standard version) 8.3 K/W typ. (with heatsink TEN-HS8) 7.0 K/W typ. (with heatsink TEN-HS9) 5.7 K/W typ. (with heatsink TEN-HS10) 10.8 K/W typ. (without heatsink) - Case to Ambient All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com September 20, 2023 Page 4 / 5 TEN 60WIR Series, 60 Watt Environmental Compliance - REACH Declaration www.tracopower.com/info/reach-declaration.pdf REACH SVHC list compliant REACH Annex XVII compliant www.tracopower.com/info/rohs-declaration.pdf - RoHS Declaration Exemptions: 7a, 7c-I (RoHS exemptions refer to the component concentration only, not to the overall concentration in the product (O5A rule).) a10288ba-6d67-42a5-a41f-60dc3b8d3e82 - SCIP Reference Number - Flammability (EN 45545-2) www.tracopower.com/info/en45545-declaration.pdf Supporting Documents Overview Link (for additional Documents) www.tracopower.com/overview/ten60wir Outline Dimensions 40.7 Pinout Front View Pin Single Dual 1 +Vin (Vcc) +Vin (Vcc) 2 -Vin (GND) -Vin (GND) 3 Remote On/Off Remote On/Off 10.2 4 +Vout +Vout (0.40) 5 -Vout Common (1.00 max.) 25.4 max. (1.60) Dimensions in mm (inch) Tolerances: x.x ±0.5 (±0.02) x.xx ±0.25 (±0.01) Pin diameter ±0.1 (±0.004) 25.4 (1.00) 6 Trim -Vout 7 Heatsink Heatsink 8 Heatsink Heatsink 24.10 3 2 7 33.0 (0.5) 2.7 12.7 (0.2) (0.11) (0.4) (0.10) 10.16 5.08 2.55 (0.95) 3.90 ±0.60 (0.153 ±0.024) 1 Ø1.0 (1.30) (1.80) 45.72 Bottom View (1.60) 40.64 (2.00) 50.8 (Ø0.04) Ø1.5 (Ø0.06) 8 6 5 4 10.16 7.62 2.54 5.6 25.4 max. (0.4) (0.3) (0.1) (0.22) (1.0 max.) © Copyright 2023 Traco Electronic AG Specifications can be changed without notice. www.tracopower.com Rev. September 20, 2023 Page 5 / 5